1. Project Overview of Turkey 5t/h HGM100 Limestone Grinding Line

This full set limestone ultrafine powder plant is custom-made for a local medium-sized mineral factory in Turkey, with the HGM100 three-ring ultrafine mill as the core grinding machine. We set the steady running capacity at 5 tons per hour on purpose, as the HGM100 model’s actual working range is 4-8t/h, leaving enough load buffer to extend the service life of wear parts.

Different from the theoretical 24-hour continuous running data, most local mineral plants in Turkey adopt two-shift production mode, working 16 hours a day in total. Based on 5t/h stable output, the daily finished powder output can reach about 80 tons. The plant mainly processes raw limestone, and the final powder fineness can be adjusted between 800-1500 mesh, which perfectly matches the demand of local building materials, dry mortar and chemical filler manufacturers.

We matched all supporting equipment according to the hardness and purity characteristics of Turkish limestone ore. The whole grinding system works in closed negative pressure circulation, with automatic powder classification and centralized dust collection, fully meeting the local environmental protection standards for mineral processing workshops.

2. Project Configuration & Practical Technical Parameters

The customer picked the HGM100 ultrafine mill after comparing several models, and we adjusted the whole auxiliary system to fit their factory space and target powder standard. All parameters are set for real daily two-shift production, no exaggerated theoretical data:

• Core Grinding Host: HGM100 three-ring medium speed ultrafine grinding mill

• Stable Hourly Output: 5 tons per hour (adjustable range 4-8t/h, subject to raw material hardness & powder mesh)

• Daily Actual Output: Around 80 tons (16 hours two-shift production, 2 shifts per day)

• Factory Working Schedule: Two shifts, 8 hours per shift, 1 hour daily shutdown for equipment inspection and cleaning

• Finished Powder Fineness: 800-1500 mesh, adjustable online without stopping the whole line

• Allowed Raw Material Size: Limestone ore below 20mm after primary crushing

• Operation Mode: Fully closed negative pressure grinding, zero dust overflow inside workshop

• Complete Supporting Equipment: Bucket elevator, quantitative feeder, HGM100 grinding main machine, variable speed powder classifier, cyclone powder collector, pulse dust remover and PLC automatic control cabinet

3. Real Advantages of This HGM100 Grinding Project in Turkey

3.1 Reasonable Load Design Extends Machine Service Life

Many suppliers will mark the maximum 8t/h capacity of HGM100 on their cases, but long-term full-load operation will wear out grinding rollers and rings quickly. For this Turkish client, we control the normal running output at 5t/h, only hitting 6-7t/h temporarily when they need extra powder stock. The spare load greatly cuts down the frequency of replacing wear parts, saving much maintenance cost every year.

3.2 Two-Shift Operation Matches Local Factory Habits

Very few mineral factories in this region run three shifts all day long. Workers need rest time, and the grinding machine also needs regular daily cleaning to avoid material caking inside the grinding chamber. The 16-hour two-shift schedule we planned fits the local labor management rules perfectly, without forcing the customer to arrange night shift workers for 24h non-stop production.

3.3 Full Dust Removal System Meets Local Environmental Rules

We equipped a matched large pulse dust collector exclusive for HGM100 model. The whole production line is sealed completely, so there is almost no flying dust in the workshop. The customer passed the local environmental inspection smoothly after equipment installation, no extra modification work needed.

3.4 Simple Intelligent Control Reduces Labor Workload

We delivered a special PLC control cabinet supporting HGM100 mill, which supports one-key startup and shutdown for the whole line. One worker can take charge of the whole set of equipment during each shift, the cabinet can real-time display feeding speed, powder fineness and equipment running current, easy for operators to check abnormal conditions at a glance.

4. Main Application Directions of Finished Limestone Powder

The limestone fine powder produced by this HGM100 production line sells well in local surrounding cities, covering multiple mainstream downstream industries:

• Dry mortar, interior wall putty and other building material additives

• Inorganic filling raw materials for chemical factories

• Filler for plastic products, rubber parts and water-based coating production

• Flue gas desulfurization material for local power plants, neutralizer for sewage treatment

• Fine mineral raw materials for construction deep processing enterprises

5. Full Set After-Sales & Customized Service for HGM Series Mills

We have delivered dozens of HGM series three-ring ultrafine mill production lines to Middle East countries including Turkey, so we fully understand the local factory operation habits and environmental policies. For every overseas customer who chooses HGM100 equipment, we provide one-stop turnkey service:

We can design the workshop layout drawing according to the customer’s factory size, finish pre-assembly test of all machines in our factory before delivery, send technicians to the customer’s site for installation guidance and machine debugging, and supply original wear parts of HGM100 at a long-term favorable price.

Besides HGM100, we also have mature supporting schemes for HGM80 and HGM125 models, able to match small, medium and large mineral powder production demands from different overseas markets.