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Double Roller Crusher | Bellian Machinery
Double Roller Crusher | Bellian Machinery

Double Roller Crusher

Bellian Double Roller Crusher for fine crushing of coal, ore and limestone. Low noise, less dust, uniform particle size.
Capacity: 5-100 t/h Material: Coal, Coke, Limestone, Clay, Shale Feature: Fine crushing, low noise, less dust, uniform particle size
Price Range: $8500 - $75000 USD
*The final price depends on the specific model, materials, customization requirements, logistics and other factors. Please contact us for an accurate quotation.
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Products Description

Bellian Double Roller Crusher is a fine crushing equipment that uses two rotating rollers to squeeze and grind materials. It is specially designed for fine crushing of medium-hard and soft materials, and can produce uniform particle size products with less over-crushing phenomenon. Our Double Roller Crusher adopts spring protection device, which can automatically adjust the gap between the rollers when unbreakable materials enter, preventing damage to the machine. It has the advantages of low noise, less dust and low energy consumption.

Working Principle

The Double Roller Crusher mainly consists of frame, two rollers, spring device, transmission system and motor. When the machine works, the two rollers rotate in opposite directions driven by the motor. The materials are fed into the gap between the two rollers from the feeding port. Under the action of squeezing and grinding force, the materials are crushed into fine particles and discharged from the bottom. The spring device can adjust the pressure between the rollers and provide overload protection. When unbreakable materials enter, the spring will be compressed, increasing the gap between the rollers and discharging the materials.

Performance Features

  • Squeezing and grinding crushing principle, produces uniform particle size products with less over-crushing phenomenon

  • Spring protection device, safe and reliable operation, prevents damage to the machine caused by unbreakable materials

  • Adjustable gap between the rollers, easy to control the particle size of finished products

  • Low noise, less dust, low energy consumption, environmental protection and energy saving

  • Simple structure, reliable operation, easy maintenance, low operation cost

  • Compact structure, small floor area, easy installation and transportation

Technical Specifications

ModelRoller Diameter×Length (mm)Max Feed Size (mm)Power (kW)Capacity (t/h)Finished Size (mm)
2PG400×250400×25025115-100-5
2PG610×400610×400502210-250-8
2PG750×500750×500703725-400-10
2PG900×500900×5001005540-700-12
2PG1200×8001200×8001509070-1000-15

Application Scenarios

Widely used in coal, mining, building materials, chemical industry and other industries. Suitable for fine crushing of various medium-hard and soft materials with compressive strength below 160MPa, such as coal, coke, limestone, clay, shale, gypsum, etc. It is especially suitable for coal crushing in coal preparation plants.

Buying Guide

When choosing a Double Roller Crusher, you should consider: 1. The hardness of the materials; 2. The required production capacity; 3. The required particle size of the finished products; 4. The moisture content of the materials. We will recommend the most suitable model according to your specific requirements.

FAQ

What is the difference between Double Roller Crusher and other crushers?

Double Roller Crusher is specially designed for fine crushing, produces uniform particle size products with less over-crushing. It has lower noise, less dust and lower energy consumption compared with other crushers. However, it is not suitable for crushing very hard materials.

How to adjust the particle size of finished products?

The particle size of finished products can be adjusted by changing the gap between the two rollers. The adjustment process is simple and convenient. We will provide detailed operation instructions for your operators.

What should I do if the crusher is blocked?

If the crusher is blocked, you should stop the machine immediately, clean the blocking materials, and then check and adjust the gap between the rollers. To prevent blockage, you should control the feeding speed and ensure that the moisture content of the materials is within the allowable range.

What is the service life of the rollers?

The service life of the rollers depends on the hardness of the materials. For soft materials like coal, the service life is about 1-2 years; for medium-hard materials like limestone, the service life is about 6-12 months. We provide high-quality rollers made of high manganese steel with longer service life.

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